DHL introduces liner-free labelling at logistics hub in Germany

German logistics giant DHL has introduced a groundbreaking liner-free labelling solution at its facility in Nohra, Thuringia. The new technology, developed in collaboration with cab and HERMA, replaces traditional self-adhesive labels that come with silicone-coated liners. This move aligns with DHL's commitment to sustainability and operational efficiency.

The Nohra logistics hub processes approximately 750,000 cartons annually and serves over 25,000 internal Deutsche Post customers. The transition to liner-free labelling is expected to significantly reduce waste and lower operational costs. DHL estimates a reduction of waste by 60% and a 40% cut in labelling-related expenses, thanks to the elimination of silicone-coated liners and the improved flexibility of the new labelling system.

Aiste Slabokaite Heid, the director of the DHL northeast supply chain business unit, commented: "The new system not only helps us reduce waste by around 60% by eliminating the silicone-coated liner, but it also offers flexibility in label sizes. This solution is 40% more cost-effective compared to traditional labelling systems."

The Nohra facility employs a combination of HERMAs InNo-Liner material and an updated version of cab's HERMES Q print-and-apply system. According to cab CEO Alexander Bardutzky, the HERMES QL variant is capable of processing three types of pressure-sensitive media: InNo-Liner material, conventional linerless labels, and standard self-adhesive labels with liners.

HERMAs InNo-Liner product remains non-adhesive until activated, allowing the material to be wound without a silicone backing and printed to the exact required length. To facilitate this, cab has developed a dedicated module that activates the adhesive during the labelling process.

Clment Kleinclauss, Managing Director of cab France, explained: "For the InNo-Liner labels, we only had to design a new module to activate the adhesive and apply the labels." Sven Pleier, HERMA's key account manager, added: "The system uses multi-nozzle technology that activates the adhesive via a fine water mist, ensuring immediate adhesion on absorbent surfaces and a rapid bond strength."

DHL confirmed that the new labelling system meets the required quality standards and throughput. All shipping cartons at the Nohra site are now identified with liner-free labels, eliminating the need for silicone-based liners entirely.

Author: Logan Reeves